Phæton 5





A BRIEF HISTORY OF TIM

Built 1967 using all Sunbeam Alpine components 1725cc (93bhp), registered 1968, the Mantis.    
2 of only 5 surviving photos. All Aluminium body. 
1972 B Type.    
J.Tighe wondering if he made the right choice,
standing outside our WW11 Nissen hut at RAF Tangmere.
2025, some 53 years later, still driving his B Type
(if his son isn't borrowing it).
     
Early 80's Phæton S3.    
     
Mid 80's.  
     
Late 80's Phæton S4.  
     
Duttons in Competition.
 
     

For further information click 'History'.


Photos will be added as the project moves forward.

RECENT PUBLICATION:- See Complete Kit Car magazine October for write-up on Dutton.

RECENT PUBLICATION:-See TKC magazine Sept/Oct for 6 page write-up on what's happening at the factory including exclusive photos of the 5 as it progresses.

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The design brief was simple, to produce a 21st century version of the best selling "Super-Kit Car" in the World in the 1980's - the Dutton Phæton, 1000's upon 1000's were made.

Once the parameters had been clearly set - with particular emphasis on retaining the classic looks and proportions of the original - we turned our attention to the donor car. The early open 2 seater Duttons were based on everything from Sprite/Midget/Morris Minor, thru to Herald/Spitfire/Vitesse, countless Escorts and Cortinas et al. Clearly something much more modern (and less expensive/rare) was required . We had seriously considered the earlier MX5 Mk1 and Mk2, cheap but prone to rust and being 20 plus years old very likely to require more expense in repairing or replacing parts to bring up to an acceptable IVA standard. And the Elephant in the room - who would want to start their future pride and joy based on a donor car manufactured last century?

We chose the Mazda MX5 Mk3 (NC) 2005 to 2015 and decided that 2005 was more than early enough bearing in mind the sophisticated electronics now embedded in all modern cars (and now somewhat stretching the imagination - Moore's Law.....)



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Background showing one of half a dozen dashboard mock-ups to check position of switches/heater vents/instruments etc.   Master buck ready for production moulds.


Specifications for prototype:

  inch mm
Overall Length 142 3,606
Overall Width 68 1,727
Ground Clearance under chassis 4(F) 5(R) 100(F) 127(R)
Ground Clearance under engine * 4 100
Track 57 1,447
Wheel base 86 2,184
Weight 1,390(lb) 629(kg)
* Note sump and exhaust system are not lower than chassis

SPECIFICATIONS (typical, depending on MX5 donor)
Left or Right hand drive.
5 or 6 speed gearbox.
1800cc or 2000cc 4 cyl engine.
Limited slip diff.
Bilstein dampers.
Stainless steel side exhaust system.
Power steering (can be immobilised if preferred).
Adjustable steering column.
Fully reclining black leather front seats with head rests.
Heated seats.
12V 120W power socket.
Dash glove box.
3 rear storage boxes, 1 lockable.
Interior lamp.
11 gallon/50L fuel tank.
Diagonally split ABS dual brake system, servo, disc front and rear.
Locking/immobiliser.
Radio/CD player.
7J x 17" Aluminium 10 spoke wheels with low profile 205/45/R17 tyres.
1 internal dipping mirror.
2 door mirrors.
Heater, variable speed with 2 dash vents and windscreen de-mister.
Halogen headlamps, Pair fog lamps, LED rear lamps inc fog and reversing, LED front and side indicators, hazard warning.
3rd brake light.
Speedo, rev counter, fuel gauge, water temp, oil temp.
Wiper 2 speed + Mist + Int.
Clock.
 
What you get in the Phæton 5 kit:
Fully assembled:-

Body tub in your colour + all internal flooring in black bonded monocoque unit BOLTED to:-
Complete finished steel space frame, painted.
Locking/hinged bonnet.
Locking/hinged boot lid.

Loose:-

Front diff mounting
Rear gearbox mounting
Windscreen with interior mirror plinth and aluminium surround.
Black dashboard with all holes precision cut.
Whole set of cupro nickel brake pipes.
Whole set copper fuel pipes.
Complete stainless steel exhaust system.
2 front/2 rear suspension coil springs.
Extended handbrake rod.
Steel roll bar.
GRP black roll bar surround.
Pair wiper arms/blades.
Battery master switch and cables.
Battery clamp.
Full set of decals - 2 off DUTTON PHÆTON 5 (sides), 4 off DUTTON hub cap.
Light pack:- pair 7 inch headlamps + side, pair LED front indicators + LED repeaters, pair combined LED rear - stop/side/reverse/fog/indicator, Front/Rear lighting wiring diagrams.
GRP heater box.

Fasteners etc pack:-

Tetrosyl Mirror fix, to permanently attach interior mirror plinth to windscreen.
Front/Rear suspension bolts.
Front diff bolts.
Gearbox bolts.
TBA......

What you don't get in the Phæton 5:



30 kg of unused MX5 ironwork
 



Dutton
 
Dutton
DONOR CAR PRICES PLUMMET:

If you are buying a fully built Phæton 5 there are two main sources of Donor Car...

Since UK insurance companies have decided that fully comprehensive cover is cheaper than basic fire & theft, the market has been flooded with cheap slightly damaged cars.

1. We are registered with www.copart.co.uk (other auction sites are available) that auctions 1000 (that's not a typo) damaged cars every day. If you have ordered a fully-built Phæton you can search Copart free of charge for the Donor Car that you want us to use. Bear in mind that these are bought by virtual auction so are sold 'AS IS'; we can only rely on the description and photos shown. THERE IS NO WARRANTY (and expect to purchase any damaged parts that need replacing).

Give us the bid number and maximum price that you want to pay and we will bid for it on your behalf. If we win your bid you MUST pay within 2 days. See Donor Car page as an example of the fees involved.

2. As an alternative, you can supply the Donor Car; by joining an online auction site like Copart for £100 and bidding yourself (and arrange delivery and collection), or use other sources.

CHOOSING A DONOR
Look for a donor with lots of light body damage category C, D, S, N or U (unrecorded) NOT stolen recovered as there might be some expensive parts already missing nor cat A or B.

Please note: the option for us to bid on your behalf is only applicable to fully built cars, not kit sales.

CERTIFICATES/TYPE APPROVAL/SAFETY/WARRANTY

We have been committed to customer safety since the 1960's. As an example, in the early 1980's the department of transport could not decide whether kit cars needed a physical seat belt anchorage test.
Rather than waiting for them to decide, we took it upon ourselves (at considerable expense) to do a full, physical Type Approval seat belt anchorage test on our entire range.
The pictures below shows Phæton platform (includes Melos and Leggera) and Sierra platform (includes Rico,Shuttle and Benito) being tested in July 1984 by Motor Industry Research Association (MIRA) the world renowned testing centre - The NMI seat system is loaded with a total of 3.5 ton, and must be able to keep the load for 0.2 sec. without breaking for the test to be approved. For the record all our models passed first time of testing.


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Dutton


RELIABILITY AND QUALITY


For well over 59 years Tim Dutton has been building cars that are deliberately basic - this means they are easy and inexpensive to service / repair anywhere in the World.


VOSA Inspection


VOSA IVA Inspection paperwork

Part of the comprehensive IVA test. This is for a Surf but it's the same test procedure. The Dutton 5 Phæton is IVA compliant.

WARRANTY

It doesn't matter how many degrees or diplomas you have there can NEVER be a substitute for over 59 years of continual vehicle production. At Dutton we can look at a component and "see" what it will look like in 10 years time and design / position it accordingly - you certainly can't learn that looking at a computer screen. This is borne out by our spectacular lack of warranty claims.

WARRANTY:- All Dutton manufactured items 12 months. As the donor Mazda MX5 we purchase is always from an online auction and bought "sight unseen" there is no warranty. Vehicles must be returned to factory at owner expense for warranty work. Date runs from date of delivery

The IVA test and Package


ALL low volume body/chassis kit cars in the UK have to pass the IVA test. Without an IVA certificate you will not be able to register your car for road use. For exports it is usually easier/quicker to get us to IVA test and register the car in the UK before submitting to register in your country.

We cannot stress enough the importance of the IVA test and not just from a legal point of view - it also shows that the car has been assembled to the highest Government standards.

We have been subjecting our vehicles to SVA/IVA testing since 1997

Our IVA package for Fully Built Cars includes the following:-
  • DVLA 1st Registration Fee
  • 1 month UK road tax
  • Pair number plates
  • Full fuel tank
  • Full day attendance at IVA test station
  • Attending to ALL paperwork with DVSA and DVLA up to and including fitting number plates to your Dutton (including your cherished number if required) You simply arrive at the factory, jump in your new 5 and drive off.

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